W.E.R.C. Pregame - Preparation for Competition

March/April 2001
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aiTray210
This is when we thought a typical drill press would be used to drill the 2-inch holes to a depth of 6 inches. As it happened, there was not enough horizontal clearance to fit the connector in. Things were not looking good, and Scott was about to go F5.
ajTray247
Dr. Deno and his 3-axis milling saved the day. Scott and I spent 37 hours straight in Stocker that weekend. This is our story.
akTray216
Mike made a stencil to ease locating the center of each face in which to drill.
alDrilling_2
And then we drilled the 2-inch holes to a depth of 6 inches and, in many cases, completely through the PSL to the face on the opposite side. Let me tell you, that engineered lumber is tough stuff and chewed up the bits.
amDrilling_4
And we drilled.......
anDrilling_5
And we drilled.
aoFried_Bit
Here's bit number one after an extended session of drilling. We deemed this one The Champ, because it just would not die. We sharpened her and brought her back time and again.
apDrilling_Close-Up_2
Then we drilled........